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120m3/h Concrete Batching Plant

Concrete machinery

    HZS120 concrete mixing plant can be used as commercial ready-mixed concrete batching plant to sell high quality concrete to different buyers. It also widely used in construction projects like buildings, roads, bridges, high way roads, municipal projects,docks, airport, water projects, hydropower station,etc.

    1) The Mixing System: the mixer is SICOMA MAO 3000/2000 or JS2000 twin shaft forced type which has high mixing evenness for concrete, short mixing time, long lifespan for wearing parts, easy operation and maintenance advantages. 4.2 m discharging height. Adjustable hydraulic discharging door angle. High Wear-Resistant Chromium-Manganese Alloys Plates and Blades. Auto lubrications. The main shaft driving system refers to Italian SICOMA technology. Perfect shaft end sealing system effectively prevents leakage and guarantees the continuous long running of whole mixing system.

    All the feeder bins supplied have pneumatic operated gates. The four bin feeder is built on a strong and rugged structure. Air compressor provided with the concrete mixing plant is responsible for pneumatic gate open close.

    The RMC plants manufactured by Atlas come with gates which are radial type for coarse/ fine discharge. Sand bin is also provided with discharge.

    weighing conveyor stationary concrete mixer

    GATHERING CONVEYOR

    Gathering conveyor supplied with the concrete machine is suspended on 4 load cells. Aggregates are discharged into gathering conveyor. Once the set recipe accumulates on the gathering conveyor, it discharges the mix on to the slinger conveyor. A vibratory motor is provided for easy flow of aggregates. Gathering conveyor and slinger conveyor of Atlas ready mix plant are equipped with idler rollers and return rollers.

    charging conveyor atlas stationary concrete mix plant

    CHARGING CONVEYOR

    The charging conveyor is important part of this equipment. It does the job of transfer of aggregates from the weighing conveyor to the mixing unit. This conveyor is covered to reduce the dust emissions.

    twin shaft mixer concrete batching plant

    MIXING UNIT

    Twin shaft type concrete mixers are a standard. There is also option to opt for pan or planetary mixer for customers. They ensure proper mixing concrete and maximum concrete output in shortest possible time.

    Supplied in capacities ranging from 0.5 m3 to 5 m3 it is fixed on the basic structure of the machine. The arms and shell are reinforced with high wear resistance NI hard liners. These replaceable liners are for high performance and ensure long life of the mixer. The aggregates, cement, water and additives are discharged to the mixer for thorough mixing.

    The gate of the mixing unit is provided with mix equipment opens to its entire length thereby discharging the entire contents quickly. Only after proper and homogeneous mixing the batch is ready to be discharged by pneumatic system.

    weighing system cement additive water WEIGHING SYSTEM

    Cement weighing hopper supplied with Atlas concrete batching plants is mounted on 3 load cells and is equipped with butterfly valve for efficient discharge. Cement weighing hopper is of suitable capacity and is provided with pneumatic vibrator and two inlets for two screw conveyors.

    Water tank provided is supported on load cells and it is provided with a gate with rubber gasket at the bottom. Additives inlet comprises of an admixture flask of suitable capacity provided with a feeding pump.

    Cement is fed from hopper or SILO to the cement weighing hopper.

    PLC control panel concrete batching plant

    PLC CONTROL PANEL

    Fully computerized cabin with PLC based controller (OPTIONAL: SCADA based controller) are provided with ATLAS make concrete batch type plant. A user friendly software ensures top notch performance of the mixing equipment. Proxy switch for each control panel is provided.

    Display of the entire process is possible.

    Provision for printing important data like mix proportion, batch weigh, total number of batches, sub total, gross total, etc as per the requirement is possible. The number of batches for transit mixer is controlled by the preset batch controller.

    It is possible to store, edit production details, mix proportions up to 99 recipes in Atlas stationary concrete batching plant. The equipment works in auto and manual mode.

    control cabin atlas concrete batch mix plant

    CONTROL CABIN

    Control cabin supplied with Atlas ready mix batch plant is fabricated with M. S. structured frame and insulated by wood. Control panel is housed inside the control cabin. Strategic location of the operator seat ensures complete view.

    cement silo atlas batch mix plant

    CEMENT SILO AND CEMENT HOPPER

    The standard configuration equipment comes with a 1500 kgs cement hopper for addition of cement that comes in bags. It is also possible for customer to opt for a separate silo for addition of cement or fly ash.

    This cement / fly ash silo comes in different capacities as per the customer’s requirement.

    Customer can opt for cement silo or cement hopper or both. Cement is added into the cement weighing hopper by means of a screw conveyor. Two screw conveyors can add cement into the weigh hopper as seen in the adjacent photo.

    horizontal cement silo concrete batch plant

    HORIZONTAL CEMENT SILO

    Horizontal silo can also be supplied with the machine. This silo is available in different capacities like 20 tons / 30 tons / 40 tons. It does not take up height like the traditional vertical silos that are tall.

    Its design is in such a way that cement falls to the bottom of the silo very easily. Screw conveyor present at the bottom extracts the cement into one end of the silo where another screw conveyor will take the cement to desired height. All safety accessories can be provided with the storage silo.

    air compressor concrete batch mixing plant

    AIR COMPRESSOR

    Air compressor is provided with all Atlas stationary concrete batching plants. Air compressor helps operates all pneumatic devices in the plant. Standard make air compressor makes operation easy and ensures trouble free working.

    Batching System: using PLD3200 batching machine with high stability and efficiency. The batching aggregates can be 3-5types. 18m3 Basic Storage Bins Volume, 11kw Motor, Belt width of 1000mm